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COPRA® RollScanner
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Our data M Newsletter (InfoForum)
"Roll forming" special edition
January 2008 - PDF 2,32 MB 
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data M´s next shows and seminars! 

Profiltechnik Söll moves ahead with data M:
With a roll scanner from data M, roll forming software and various other design and manufacturing modules, Profiltechnik Söll GmbH in Pausa,Vogtland has created a modern center for fabricating rollformed aluminum profiles and tubes. Supported by this innovative CAD/CAM solution, it was possible to cut the time needed to develop and design the roll tool set and generate the engineering documentation from at least two months to just two days.   ...more info (PDF 303 KB)   or   ...contact data M 

New roll scanner types:

COPRA® RollScanner 100-3 and COPRA® RollScanner 80-3:

The COPRA® RollScanner is a fully automatic measuring device for inspecting existing rolls quickly and accurate. It works contactless so it satisfies the rollforming industry’s big demand for a high-quality control system. There are two new versions available: type 100-3, which is for rolls that have a max. roll diameter of 280 mm and type 80-3 for rolls with a max. diameter of 200 mm. Both have the same wide functionality as type 200-3, but they are smaller (measures: 1mx0.8mx1.65m / weight: 600 kg) and cheaper. The COPRA® RollScanner can be handled very easily and doesn't require computer experience. The focus axis is standard for both versions, so the RollScanner is able to measure all kinds of rolls up to a weight of 150 kg.   ...more info (PDF 835 KB)   or   ...contact data M  

 
Scanning for quality     
The new COPRA® RollScanner 

Automatic Roll Inspection Machine for Quality Control, Reworking and Reverse Engineering

Why do I need a COPRA® RollScanner?

There is no doubt about the many advantages of CAD/CAM software for the layout of tube mill rolls or roll form tooling.
But does the actual geometry really meet the original design? Even a minor deviation from the original roll contour may result in falty tubes or profiles.

Optical Roll Profile Projector

The COPRA® RollScanner not only samples roll data but also allows for quality control and roll shape analysis – the first step in the optimization of your tooling. 

 

Highest AccuracyQuality protocoly for instant veerification of accuracy and wear of roll tooling
…for your total quality approach

The COPRA® RollScanner generates an accurate set of data of a roll’s true shape. Scanned rolls can be compared immediately to the originally designed contour. This means no more "fire-fightings" due to unexpected and unnecessary long try-outs. Rolls can be reworked even before being put into operation.

 

Profit from used rolls
...scanning complete roll sets

Existing stock rolls have a great potential for cost saving if they can be identified and re-used in future projects. Scanned rolls can be stored and retrieved by COPRA® DBMS software with similarity search functions.

 

Reverse EngineeringReverse engineering allows the analysis of actual roll tooling
...get the original forming sequence

This device offers a new way of analyzing and optimizing existing roll sets without having any original drawing. The integrated vision system generates an accurate set of coordinates (also DXF files) of the contour.
With every roll transferred to the COPRA® Database you will also be able to see  the original forming sequence (flower pattern) on your monitor.

 

Design and Simulation Service
...data M Engineering Center

Our engineering team looks back on many years of experience in roll design and tool engineering. We are happy to offer our design and optimization services to our customers. From the first design layout to scanning your roll sets with the COPRA® RollScanner up to Finite Element Analysis we will accompany you as your competent partner.

 

COPRA® Software Technologydata M also offers high end simulation- and analysis software for roll forming and tubing
 …for optimum roll design

The design and simulation software COPRA® has become the market leader in tube mill roll design and roll form engineering
.
As one of the first software and engineering businesses our partner company data M Software GmbH has developed its own simulation software. The unique COPRA® DTM (Deformation Technology Module) and COPRA® FEA RF (Finite Element Analysis) offers you the possibility to optimize your design and your roll tooling already during the engineering process and enables you to establish a new quality standard for the entire production process.



 
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